Virtual Sensors for OEMs and TIER 1s
Accurate Real Time
E-Motor Temperature Monitoring – Redefining Possibilities
COMPREDICT’s Virtual E-Motor Temperature Sensor overcomes a critical e-mobility challenge: obtaining stator and rotor temperature data during real-life vehicle operations. By leveraging existing vehicle data, it provides precise rotor and stator temperature monitoring, reducing costs through stator sensor replacement and enhancing e-motor performance without compromising accuracy.

Overview

Why COMPREDICt’s Virtual Sensor
is a Game-Changer

Rotor Temperature

Rotor temperature is nearly impossible to measure directly with hardware sensors due to its high-speed rotation and inaccessible position within the motor.

Stator Temperature

Stator temperature, while easier to measure with hardware, adds cost and complexity to the motor design. By integrating our Virtual Sensor, OEMs can easily save money at scale.

<15°C
Deviation
100%
E-Motor Efficiency
0%
Additional Hardware

Your Benefits

FEATURE OVERVIEW

One Sensor,
Two Signals

An all-in-one solution providing both rotor and stator temperature signals in real time.

Performance
Boost

Real-time monitoring of rotor and stator temperatures ensures safe and efficient motor operation, prevents overheating, and extends motor lifespan.

Anomaly
detection

Detect unusual heating patterns in the e-motor early to prevent performance issues, optimize efficiency, and avoid potential damage.

Step Into Tomorrow​

Experience our Technology

Experience our Virtual Sensors in Motion
with the COMPREDICTOR Demo Car

The COMPREDICTOR is our state-of-the-art demo vehicle equipped with COMPREDICT’s cutting-edge Virtual Sensors, showcasing how software can replace traditional hardware sensors and unlock smart vehicle insights. Whether you’re an OEM or Tier 1 supplier, you can experience our groundbreaking technology firsthand. We can bring the COMPREDICTOR to your facility or welcome you to ours for a personalized demonstration.​

Additional information

FAQ

Rotor temperature directly impacts the motor’s efficiency and durability. High rotor temperatures can lead to derating or permanent damage to critical materials. Accurately measuring it ensures optimal performance, particularly under dynamic driving conditions.

The Virtual Sensor calculates stator temperature based on existing powertrain signals, eliminating completely the need for a physical sensor while maintaining comparable accuracy. This reduces costs and simplifies production without compromising reliability. Nevertheless, there is also the option to use the Virtual Sensor as a hardware redundancy to the existing hardware sensor.

COMPREDICT’s Virtual Sensor uses existing vehicle data, such as powertrain signals. This makes it easy to integrate without additional hardware, ensuring fast deployment across various motor designs. Sufficient data quality and CAN data access in your vehicles are required.

Yes, it provides industry-leading accuracy for rotor and stator temperature measurements, ensuring precise thermal management and consistent motor performance.

Getting started is simple! Contact us, and we’ll provide you with the necessary signal list of CAN data. We are confident that your series vehicles already have the required signals in place at the right frequency. From there, we’ll work together to kickstart your Virtual Sensor journey and unlock the full potential of your vehicles. Let’s get started today!