Overview
VIRTUAL SENSORS FOR ROBOTICS. Turn robot data into operational intelligence
COMPREDICT turns robot data into physical intelligence. Virtual Sensors estimate torque, load, wear, and condition without extra hardware – boosting availability, reducing downtime, and enabling operation closer to limits.
WHY VIRTUAL SENSORS MATTER IN ROBOTICS
Robots generate rich data, but key internal states are hard to measure. Virtual Sensors convert existing signals into real-time insights on load, fatigue, and degradation – reducing sensors, improving protection, and increasing uptime toward production-grade reliability.
JOINT LOAD, TORQUE & FATIGUE MONITORING
Estimate internal joint loads and accumulated fatigue in real time to protect actuators, gears, and bearings — without adding physical torque sensors.
ACTUATOR & TRANSMISSION HEALTH
Monitor wear and degradation in integrated rotary actuators, strain wave gears, and planetary gearboxes to detect failure risks early.
ADAPTIVE MOTION & SAFE OPERATION
SENSOR REDUCTION & BOM OPTIMIZATION
Replace or complement physical torque and force sensors with software-based Virtual Sensors to reduce cost and system complexity.
ANOMALY DETECTION IN PRODUCTION
Detect abnormal load patterns, collisions, or unexpected resistance early — before damage propagates through the system.
UPTIME & MAINTENANCE PLANNING
YOUR BENEFITS USING VIRTUAL SENSORS
Virtual Sensors help robotics manufacturers and operators unlock more value from existing system data.
By reducing hardware complexity, improving visibility into joints and actuators, and enabling earlier detection of fatigue and anomalies, they support a scalable, software-first approach.
Result: higher uptime, safer operation, lower lifecycle cost, and better component protection.
Interested? Let’s get in touch!
Let’s start with a first conversation. We’d like to understand your robot architecture, actuator design, and operational constraints — and identify where Virtual Sensors can create the highest value, from durability and safety to uptime and service optimization.
