Overview
VIRTUAL SENSORS
FOR SMART MANUFACTURING
FOR SMART MANUFACTURING
COMPREDICT turns machine and process data into software intelligence. Virtual Sensors estimate forces, temperature, pressure, wear, and position without extra hardware—improving uptime, reducing complexity, and enhancing process quality from existing data.
WHY VIRTUAL SENSORS MATTER IN SMART MANUFACTURING
Production systems generate vast data, but key variables are hard or costly to measure. Virtual Sensors compute them from existing signals – reducing hardware, enabling earlier anomaly detection, and improving process visibility. This leads to lower costs, higher uptime, and better quality.
PROCESS PRESSURE & TEMPERATURE TRACKING
Estimate pressure and temperature where sensing is limited or costly — improving visibility and stability, as in virtual tracking for press and injection moulding machines.
PRESS FORCE MONITORING
Use Virtual Sensors to estimate press forces in real time, improving insight into loading, consistency, and performance in production.
DIE & TOOL WEAR PREDICTION
CNC FORCE ESTIMATION
Estimate forces at the milling point to understand loads and improve process visibility—without extra instrumentation.
ROBOT LOAD & TORQUE ESTIMATION
Monitor load and torque in robotic systems to detect abnormal behavior earlier, prevent faults, and improve reliability of automated production cells.
DISPLACEMENT & POSITION PREDICTION
YOUR BENEFITS USING VIRTUAL SENSORS
Virtual Sensors help manufacturers extract more value from existing data. By reducing hardware needs, enabling earlier detection of wear and anomalies, and making key variables visible in software, they improve efficiency, reliability, and scalability. The result: lower complexity, higher uptime, and better production quality.
Interested? Let’s get in touch!
Let’s start with a first conversation. We’d like to understand your use case and the application areas most relevant to your business. Together, we can identify where Virtual Sensors can create the highest value. Get in touch with us to explore what a practical first step could look like.
